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Sublimation in Phelps, KY.

Custom sublimated gear for Phelps businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Sublimation delivered to Phelps

Phelps crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Phelps address in 5 to 7 business days.

Phelps covers 8.0 square miles of Kentucky, and delivery reaches every address in it on the standard 5 to 7 day window. The same run covers the neighboring communities too: Freeburn, KY (4 mi), McCarr, KY (8 mi), Matewan, WV (8 mi) all order from the same shop at the same published pricing. For the military community, Camp Dawson sits about 191 miles away, well inside our normal unit-order routes.

No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Phelps.

Because Freeburn sits only 4 miles from Phelps, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Phelps gets sublimated

Camo and pattern builds

Custom patterns and camo concepts printed edge to edge. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Flags and display pieces

Dedication flags and display pieces printed in full color on polyester. What you approve in writing is what ships. That rule has no exceptions.

Custom neck labels and details

Neck labels and inner details that make merch look retail. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

All-over print jerseys

Jerseys with full-bleed color that survives because it is dye, not ink. If a design will not print well at the size you want, you hear that before money changes hands.

Team and league kits

Rosters, numbers, and sponsors all print in the same pass at the same price. Deadlines get treated like formation times, not suggestions.

Performance polyester gear

Wicking fabric stays wicking, because the dye never blocks the weave. The second order takes two minutes because the first one is archived down to the thread color.

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Why order from a shop built for the military community

The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Phelps customers feel the difference on the first order.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

Build it on the real garment and watch the price calculate live.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Start from the garment and the rest follows. Among Phelps customers, these three blanks carry most of the orders, each designable online on its real photos.

Pullover Hoodie

Sublimated accents with embroidered marks make a hoodie that looks like team store product. Every price is published before you talk to a person, so the budget math happens on your terms.

Max Heavyweight Street Tee

The widest, boxiest blank we stock, which is exactly what edge-to-edge concepts need. Every price is published before you talk to a person, so the budget math happens on your terms.

Classic Cotton Tee

Budget practice gear: standard tee, sublimated numbers, done. Deadlines get treated like formation times, not suggestions.

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Free design, real designers

Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.

Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.

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What it costs

No mystery pricing. These are the published packs on our light cotton tee, front print included, and Phelps customers watch the per piece cost fall as quantity climbs.

Order sizePack totalCost per pieceFreightBack side
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

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Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

03

Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

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Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Phelps addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

Can you handle a large order for your Phelps crew?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Phelps crew, bigger packs simply pull the per-piece price down.

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

Do you ship to APO and FPO addresses?

Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Phelps, browse sublimation across Kentucky, or read the full sublimation service page. Other services in Phelps: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.

One business day to a real quote

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.