Custom shirts, hats, and gear for Zephyr crews, printed by a shop that lives for this work and delivered anywhere in Texas in 5 to 7 business days.
Crews in Zephyr order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.
Zephyr covers 1.5 square miles of Texas, and delivery reaches every address in it on the standard 5 to 7 day window. Nearby crews are already in the coverage circle, with Early, TX (10 mi), Blanket, TX (10 mi), Brownwood, TX (11 mi) sharing the identical pack rates and timelines. Fort Cavazos, around 75 miles from Zephyr, anchors the local military community we print for every week.
The Texas military community orders here too: unit and family gear for Fort Cavazos and Fort Bliss, plus every recruiter, Guard unit, and veteran org chapter around Zephyr.
The workhorse method: thick ink, bulk pricing, hundreds of washes.
Digitized in-house so small text stays sharp on caps and chest logos.
No screens, no setup fee: full-color small runs from 10 pieces.
Edge-to-edge jerseys and performance gear with print in the fibers.
Homecoming banners and event signage built for outdoors.
A real designer builds your art before anything prints.
Volunteer shirts and festival gear for the days the whole community shows up. What you approve in writing is what ships. That rule has no exceptions.
Mission trip tees and congregation gear at pack rates a committee can approve. The second order takes two minutes because the first one is archived down to the thread color.
5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
From the dugout to the bleachers: team and booster runs with all sizes priced together. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Spirit gear for schools where the PTA sees the proof and the price before any form goes home. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Uniform tees, embroidered caps and polos, and workwear that survives the job. Reorders match the first run exactly because we keep your art and specs on file.
Serving the military community is not a marketing line here, it is the operating system. Zephyr customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Zephyr customers, these three earn their keep.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Ask for the honest option and you get it, even when it is the cheaper one.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Youth and adult cuts run side by side in the same pack at the same price structure.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. What you approve in writing is what ships. That rule has no exceptions.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
Here is what Zephyr customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Zephyr addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your zephyr group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
More answers on the full FAQ page.
Nearby: we also serve Early (10 mi), Blanket (10 mi), Brownwood (11 mi). The full Texas coverage page and the directory of every Texas town go deeper, and the Design Lab prices any idea on the spot.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.