From single pieces to full crew runs, Casco gets printed large format gear with honest pricing and a 5 to 7 day door-to-door timeline.
Casco crews order printed large format gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Casco address in 5 to 7 business days.
Casco is home to a community of 662 across 0.7 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. If your people are spread out, that is fine: Luxemburg, WI (4 mi), Kewaunee, WI (8 mi), Algoma, WI (9 mi) sit close enough that one order can outfit all of them. Coast Guard Air Station Traverse City, around 100 miles from Casco, anchors the local military community we print for every week.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Casco.
A typical week of banners and signs orders from this corner of Wisconsin mixes Casco crews with neighbors like Luxemburg, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Four-by-eight photo banners for the pier, hangar, and parade field, printed fast because return dates move. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Signage for race day and fair day: sponsors, directions, registration. The second order takes two minutes because the first one is archived down to the thread color.
The thirty-second booth: retractable stands for recruiters and expos. If a design will not print well at the size you want, you hear that before money changes hands.
Corrugated signs by the stack for fundraisers and campaigns. Ask for the honest option and you get it, even when it is the cheaper one.
Outdoor vinyl hemmed, grommeted, and cut to the fence you plan to hang it on. Deadlines get treated like formation times, not suggestions.
Dedication displays produced with the seriousness the ceremony deserves. Every price is published before you talk to a person, so the budget math happens on your terms.
We print for units, veterans, and military families every day, and the discipline transfers. Casco customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Casco customers, these three earn their keep.
Pair the banner with matching tees in the same order: one approval covers everything. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Volunteer and staff tees to match the signage, priced for handing out by the box. One point of contact owns your order from first proof to delivery confirmation.
When the event is outdoors in November, the staff gear is a hoodie. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
The table below is the actual price list Casco customers order from, light cotton tee, front print included, no asterisks.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Every order ships tracked to Casco addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
The minimum order is 10 pieces. Your casco crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
More answers on the full FAQ page.
The Casco coverage page shows the full picture, banners and signs statewide zooms out, and the service page covers the method itself. Other services in Casco: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.