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Custom Design in Birch Hill, WI.

Custom designed from scratch gear for Birch Hill businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Custom Design delivered to Birch Hill

Birch Hill crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Birch Hill address in 5 to 7 business days.

From one end of Birch Hill to the other, 0.6 square miles, the shipping promise does not change: 5 to 7 business days, tracked. If your people are spread out, that is fine: Franks Field, WI (3 mi), New Odanah, WI (7 mi), Saxon, WI (7 mi) sit close enough that one order can outfit all of them. For the military community, Fort McCoy sits about 179 miles away, well inside our normal unit-order routes.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Birch Hill.

Because Franks Field sits only 3 miles from Birch Hill, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Birch Hill gets designed from scratch

Full designs from a written idea

Describe it in a sentence; a designer builds it and proofs it within 24 hours. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. Mixed sizes and colors in one run are standard here, not a special request.

Event artwork packages

One design system across shirts, banners, and signs so everything matches. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Merch line concepts

A small collection designed to sell, not just to exist. What you approve in writing is what ships. That rule has no exceptions.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. One point of contact owns your order from first proof to delivery confirmation.

Unit crest and emblem builds

Unit art drawn right the first time, with anything trademark-sensitive flagged early. Reorders match the first run exactly because we keep your art and specs on file.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Birch Hill customers call, a person who owns the order answers.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

Build it on the real garment and watch the price calculate live.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among Birch Hill customers, these three blanks carry most of the orders, each designable online on its real photos.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. What you approve in writing is what ships. That rule has no exceptions.

Max Heavyweight Street Tee

Max weight, boxy drop, oversized print field: the streetwear formula. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Classic Cotton Tee

Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Reorders match the first run exactly because we keep your art and specs on file.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

Budget planning for Birch Hill customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

Order sizePack totalCost per pieceFreightBack side
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

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Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

The timeline to Birch Hill addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

Can you handle a large order for your Birch Hill crew?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

More answers on the full FAQ page.

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Keep exploring

The Birch Hill coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Birch Hill: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

One business day to a real quote

Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.