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Custom Design in Merlin, OR.

Custom Design for Merlin: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.

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Custom Design delivered to Merlin

Merlin crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Merlin address in 5 to 7 business days.

All 4.2 square miles of Merlin sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Redwood, OR (7 mi), Grants Pass, OR (8 mi), New Hope, OR (11 mi) all order from the same shop at the same published pricing. For the military community, Kingsley Field sits about 87 miles away, well inside our normal unit-order routes.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Merlin.

Because Redwood sits only 7 miles from Merlin, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Merlin gets designed from scratch

Event artwork packages

A single visual system covering everything the event prints. Deadlines get treated like formation times, not suggestions.

Merch line concepts

A small collection designed to sell, not just to exist. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. Ask for the honest option and you get it, even when it is the cheaper one.

Unit crest and emblem builds

Insignia drawn correctly, with trademark rules respected and flagged. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. The second order takes two minutes because the first one is archived down to the thread color.

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Why order from a shop built for the military community

The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Merlin customers feel the difference on the first order.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

No sales call needed to get a number.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Merlin customers, these three earn their keep.

Max Heavyweight Street Tee

The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Youth and adult cuts run side by side in the same pack at the same price structure.

Classic Cotton Tee

New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Mixed sizes and colors in one run are standard here, not a special request.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Mixed sizes and colors in one run are standard here, not a special request.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

Budget planning for Merlin customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

PiecesTotalEachShipBack print add
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

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Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

03

Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.

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Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Merlin addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

Can you handle a large order for your Merlin crew?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your Merlin crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

Do you ship to APO and FPO addresses?

Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

More answers on the full FAQ page.

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Keep exploring

The Merlin coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Merlin: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Get your quote in one business day

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.