Custom Design for Merrimac: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Merrimac, that comes with published pack pricing and door delivery in 5 to 7 business days.
From one end of Merrimac to the other, 1.7 square miles, the shipping promise does not change: 5 to 7 business days, tracked. If your people are spread out, that is fine: Blacksburg, VA (3 mi), Prices Fork, VA (4 mi), Christiansburg, VA (4 mi) sit close enough that one order can outfit all of them. The closest major installation is Camp Dawson, roughly 162 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Merrimac counted against your roster.
Because Blacksburg sits only 3 miles from Merrimac, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Shirts, banners, and signage drawn as one matched system. The proof comes first and it is free, so what arrives is exactly what you signed off on.
A small collection designed to sell, not just to exist. The second order takes two minutes because the first one is archived down to the thread color.
A phone photo of a faded shirt becomes clean, print-ready vector art. Reorders match the first run exactly because we keep your art and specs on file.
Crests and emblems built with correct heraldry and licensing rules observed. The second order takes two minutes because the first one is archived down to the thread color.
Start with words alone: the design team turns a description into finished art. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Typography matched to the era, from Vietnam-period stencil to modern athletic block. Youth and adult cuts run side by side in the same pack at the same price structure.
We print for units, veterans, and military families every day, and the discipline transfers. Merrimac customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Merrimac customers pick most, all designable online on real product photos.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. A real designer, not an upload widget, checks every file before it goes near production.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Merrimac customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
We archive your art and garment specs, which makes the second order a two minute conversation.
Delivery to Merrimac addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Yes, 10 pieces. That is the smallest run we print, packs for your Merrimac crew keep dropping the per piece price from there, and free shipping starts at 100.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
More answers on the full FAQ page.
See everything we deliver to Merrimac, browse custom design across Virginia, or read the full custom design service page. Other services in Merrimac: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.