Custom screen printed gear for Merrimac businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Merrimac, that comes with published pack pricing and door delivery in 5 to 7 business days.
From one end of Merrimac to the other, 1.7 square miles, the shipping promise does not change: 5 to 7 business days, tracked. The same run covers the neighboring communities too: Blacksburg, VA (3 mi), Prices Fork, VA (4 mi), Christiansburg, VA (4 mi) all order from the same shop at the same published pricing. The closest major installation is Camp Dawson, roughly 162 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Merrimac.
Screen Printing demand around Merrimac does not stop at the town line. Crews from Blacksburg (3 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. If a design will not print well at the size you want, you hear that before money changes hands.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. The proof comes first and it is free, so what arrives is exactly what you signed off on.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. Youth and adult cuts run side by side in the same pack at the same price structure.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Merrimac customers feel the difference on the first order.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Merrimac customers, these three earn their keep.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. One point of contact owns your order from first proof to delivery confirmation.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Mixed sizes and colors in one run are standard here, not a special request.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Reorders match the first run exactly because we keep your art and specs on file.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
Here is what Merrimac customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Merrimac addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Merrimac crew, bigger packs simply pull the per-piece price down.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
More answers on the full FAQ page.
Zoom out to screen printing across Virginia, back to the Merrimac hub, or into the screen printing deep dive. Other services in Merrimac: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.