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Custom shirt printing in Merrimac, VA.

Custom shirts, hats, and gear for Merrimac crews, printed by a shop that lives for this work and delivered anywhere in Virginia in 5 to 7 business days.

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Custom shirts delivered to Merrimac

Merrimac does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Merrimac address in 5 to 7 business days.

From one end of Merrimac to the other, 1.7 square miles, the shipping promise does not change: 5 to 7 business days, tracked. If your people are spread out, that is fine: Blacksburg, VA (3 mi), Prices Fork, VA (4 mi), Christiansburg, VA (4 mi) sit close enough that one order can outfit all of them. Camp Dawson, around 162 miles from Merrimac, anchors the local military community we print for every week.

The Virginia military community orders here too: unit and family gear for MCB Quantico and Naval Station Norfolk, plus every recruiter, Guard unit, and veteran org chapter around Merrimac.

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Pick your service in Merrimac

Screen Printing

The bulk-run classic: pressed ink, published packs, proven durability.

Embroidery

Stitched logos for hats, polos, and jackets that read professional up close.

DTG and DTF Printing

Photograph-grade prints from a 10 piece run up.

Sublimation

The all-over method: dye becomes part of the polyester itself.

Banners and Signs

13oz vinyl banners and signs sized to be read at distance.

Custom Design

Logo cleanups, redraws, and full concepts from the in-house team.

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What Merrimac orders most

School spirit wear

Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Small business and crew apparel

Shop shirts and stitched caps that make a small crew read like an established company. A real designer, not an upload widget, checks every file before it goes near production.

HOA, civic, and community events

Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. Youth and adult cuts run side by side in the same pack at the same price structure.

Church and service group shirts

Group apparel for congregations, mission trips, and food drives at honest pack pricing. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Runs, tournaments, and fundraisers

5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. Reorders match the first run exactly because we keep your art and specs on file.

Youth sports and booster gear

From the dugout to the bleachers: team and booster runs with all sizes priced together. A real designer, not an upload widget, checks every file before it goes near production.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Merrimac customers call, a person who owns the order answers.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

Build it on the real garment and watch the price calculate live.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Merrimac customers, these three earn their keep.

Classic Cotton Tee

The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Crewneck Sweatshirt

The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Essential Light Tee

The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

The table below is the actual price list Merrimac customers order from, light cotton tee, front print included, no asterisks.

Order sizePack totalCost per pieceFreightBack side
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.

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Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Merrimac addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

Can you handle a large order for your Merrimac group?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

What is your return policy?

Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your Merrimac group keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

More answers on the full FAQ page.

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Keep exploring

Nearby: we also serve Blacksburg (3 mi), Prices Fork (4 mi), Christiansburg (4 mi). Browse the rest of Virginia, jump to the complete town list, or take your design straight into the Design Lab.

Your quote, back within one business day

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.