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DTG and DTF Printing for Birchwood: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Full color starting at just 10 pieces. Photographs, gradients, and detailed art on ten shirts or one hundred, on cotton, blends, and polyester. For Birchwood, that comes with published pack pricing and door delivery in 5 to 7 business days.
Birchwood is home to a community of 405 across 1.1 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. Nearby crews are already in the coverage circle, with Haugen, WI (12 mi), Stone Lake, WI (13 mi), Reserve, WI (15 mi) sharing the identical pack rates and timelines. The closest major installation is Fort McCoy, roughly 124 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Birchwood counted against your roster.
DTG and DTF Printing demand around Birchwood does not stop at the town line. Crews from Haugen (12 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
A 10 piece run prints at published pack pricing, in full color, with zero setup. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Photographs print exactly as shot, handled with the care these orders deserve. Reorders match the first run exactly because we keep your art and specs on file.
Unlimited colors at one price, so gradients and photo art cost nothing extra. If a design will not print well at the size you want, you hear that before money changes hands.
Small batches derisk merch: print ten, sell ten, then commit big. Reorders match the first run exactly because we keep your art and specs on file.
Every shirt in the box can carry different art at the same per-piece rate. Every price is published before you talk to a person, so the budget math happens on your terms.
Gift and ceremony runs on compressed timelines, quoted honestly. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Birchwood customers feel the difference on the first order.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Birchwood customers, these three blanks carry most of the orders, each designable online on its real photos.
The boxy 7.5oz cut made for oversized color, front and back. The second order takes two minutes because the first one is archived down to the thread color.
Full-color DTG on this garment-dyed 6.1oz blank passes for retail merchandise. Every price is published before you talk to a person, so the budget math happens on your terms.
The reliable choice for photo prints and memorial pieces, with 80 plus colors to match any design. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
The table below is the actual price list Birchwood customers order from, light cotton tee, front print included, no asterisks.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
We archive your art and garment specs, which makes the second order a two minute conversation.
Count 5 to 7 business days, production included, for tracked delivery to Birchwood addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Our minimum is 10 pieces. Packs for your Birchwood crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
More answers on the full FAQ page.
See everything we deliver to Birchwood, browse dtg and dtf printing across Wisconsin, or read the full dtg and dtf printing service page. Other services in Birchwood: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.