Screen Printing for Merlin: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Merlin crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Merlin address in 5 to 7 business days.
Merlin covers 4.2 square miles of Oregon, and delivery reaches every address in it on the standard 5 to 7 day window. Nearby crews are already in the coverage circle, with Redwood, OR (7 mi), Grants Pass, OR (8 mi), New Hope, OR (11 mi) sharing the identical pack rates and timelines. Kingsley Field, around 87 miles from Merlin, anchors the local military community we print for every week.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Merlin.
A typical week of screen printing orders from this corner of Oregon mixes Merlin crews with neighbors like Redwood, 7 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Mixed sizes and colors in one run are standard here, not a special request.
Uniform shirts that still look issued after a season of job-site laundry cycles. Reorders match the first run exactly because we keep your art and specs on file.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. Mixed sizes and colors in one run are standard here, not a special request.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. If a design will not print well at the size you want, you hear that before money changes hands.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
We print for units, veterans, and military families every day, and the discipline transfers. Merlin customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
The right blank depends on budget, season, and how hard the gear will be worn. For Merlin customers, these three earn their keep.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Ask for the honest option and you get it, even when it is the cheaper one.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. The second order takes two minutes because the first one is archived down to the thread color.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Deadlines get treated like formation times, not suggestions.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Budget planning for Merlin customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Merlin addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
More answers on the full FAQ page.
See everything we deliver to Merlin, browse screen printing across Oregon, or read the full screen printing service page. Other services in Merlin: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.