From single pieces to full crew runs, Birch Bay gets sublimated gear with honest pricing and a 5 to 7 day door-to-door timeline.
Birch Bay crews order sublimated gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Birch Bay address in 5 to 7 business days.
Birch Bay covers 17.1 square miles of Washington, and delivery reaches every address in it on the standard 5 to 7 day window. The same run covers the neighboring communities too: Blaine, WA (4 mi), Custer, WA (5 mi), Ferndale, WA (9 mi) all order from the same shop at the same published pricing. The closest major installation is Naval Air Station Whidbey Island, roughly 44 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Birch Bay.
Because Blaine sits only 4 miles from Birch Bay, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
The retail touches: printed neck labels and interior branding. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Jerseys with full-bleed color that survives because it is dye, not ink. A real designer, not an upload widget, checks every file before it goes near production.
Full kits with personalization included, because sublimation prints it all at once. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Moisture-wicking blanks where the print breathes with the fabric. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Whole-garment patterns, from classic camo to unit-designed concepts. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Full-color polyester flags and displays for events and dedications. The proof comes first and it is free, so what arrives is exactly what you signed off on.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Birch Bay customers call, a person who owns the order answers.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Birch Bay customers, these three blanks carry most of the orders, each designable online on its real photos.
Mix sublimated panels with stitched marks and this hoodie reads team-store retail. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The widest, boxiest blank we stock, which is exactly what edge-to-edge concepts need. One point of contact owns your order from first proof to delivery confirmation.
Names and numbers pair with a standard tee for practice gear that does not break the budget. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Birch Bay customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Count 5 to 7 business days, production included, for tracked delivery to Birch Bay addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
More answers on the full FAQ page.
Zoom out to sublimation across Washington, back to the Birch Bay hub, or into the sublimation deep dive. Other services in Birch Bay: Screen Printing, Embroidery, DTG and DTF Printing, Banners and Signs, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.