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Custom shirt printing in Rio, WI.

Custom shirts, hats, and gear for Rio crews, printed by a shop that lives for this work and delivered anywhere in Wisconsin in 5 to 7 business days.

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Custom shirts delivered to Rio

Crews in Rio order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.

With about 1,100 people spread over 1.3 square miles, Rio gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Wyocena, WI (4 mi), Doylestown, WI (5 mi), Pardeeville, WI (7 mi) sharing the identical pack rates and timelines. Fort McCoy, around 85 miles from Rio, anchors the local military community we print for every week.

The Wisconsin military community orders here too: unit and family gear for Fort McCoy, plus every recruiter, Guard unit, and veteran org chapter around Rio.

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Pick your service in Rio

Screen Printing

Best per-piece price at volume, with ink that outlives the garment.

Embroidery

Digitized in-house so small text stays sharp on caps and chest logos.

DTG and DTF Printing

Full color small runs from just 10 pieces.

Sublimation

Edge-to-edge jerseys and performance gear with print in the fibers.

Banners and Signs

Weatherproof vinyl, hemmed and grommeted, readable across a lot.

Custom Design

A real designer builds your art before anything prints.

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What Rio orders most

HOA, civic, and community events

The civic calendar runs on volunteers, and volunteers run better in matching shirts. A real designer, not an upload widget, checks every file before it goes near production.

Church and service group shirts

Group apparel for congregations, mission trips, and food drives at honest pack pricing. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Runs, tournaments, and fundraisers

Fundraiser and event tees on deadlines we commit to in writing. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Youth sports and booster gear

League jerseys and fan gear where kid and parent sizes share one pack price. One point of contact owns your order from first proof to delivery confirmation.

School spirit wear

Spirit gear for schools where the PTA sees the proof and the price before any form goes home. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Small business and crew apparel

Uniform tees, embroidered caps and polos, and workwear that survives the job. A real designer, not an upload widget, checks every file before it goes near production.

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Why order from a shop built for the military community

The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Rio customers feel the difference on the first order.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

No sales call needed to get a number.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Rio customers, these three earn their keep.

Classic Cotton Tee

Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Crewneck Sweatshirt

The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. The second order takes two minutes because the first one is archived down to the thread color.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Youth and adult cuts run side by side in the same pack at the same price structure.

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Design help that costs nothing

Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.

Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.

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What it costs

Here is what Rio customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.

Order sizePack totalCost per pieceFreightBack side
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

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Brief

Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.

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Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

03

Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Rio addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

Is there a minimum order?

Our minimum is 10 pieces. Packs for your Rio group begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

Do you ship to APO and FPO addresses?

Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.

Can I see the price before I talk to anyone?

Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.

How long does shipping take?

Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.

Do you help with the design?

Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.

More answers on the full FAQ page.

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Keep exploring

The next towns over, Wyocena (4 mi), Doylestown (5 mi), Pardeeville (7 mi), order here too. The full Wisconsin coverage page and the directory of every Wisconsin town go deeper, and the Design Lab prices any idea on the spot.

Get your quote in one business day

Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.